For car enthusiasts eager to take their driving experience up a notch, the OS Giken R200 Install is a must-have upgrade. Known for its durable construction and precision engineering, the OS Giken R200 provides superior traction and smoother power distribution, both on the street and the track. In this guide, we’ll go through the installation process step-by-step, ensuring a thorough and accurate setup to get the best out of your new differential.

What Makes the OS Giken R200 Install Special?

The OS Giken R200 Install is a limited-slip differential (LSD) designed to improve both handling and power transfer. By limiting the speed difference between the two drive wheels, it enhances stability and traction, especially under high-performance conditions. OS Giken, a respected Japanese manufacturer of high-quality automotive parts, created the R200 to withstand high torque levels, making it a favorite among racers and performance-driven car owners.

Required Tools and Materials

Before beginning the installation, make sure you have the necessary tools and materials on hand. These include:

• Socket set and torque wrench
• Hydraulic jack and jack stands
• Fluid pump for gear oil
• High-quality gear oil suited for LSDs
• Safety equipment: gloves, safety glasses
• Vehicle repair manual
• New gaskets, seals, and any additional replacement parts specific to your vehicle

Proper preparation is essential to ensure a smooth and efficient installation process. Having a clean, well-organized workspace will help the installation go as planned.

Detailed Installation Process for the OS Giken R200 Install

Now that you’re prepared, let’s dive into the step-by-step instructions for installing your OS Giken R200 Install.

Step 1: Position and Lift Your Vehicle Safely

Start by parking your car on a level surface. Engage the parking brake and place wheel chocks on the front wheels to prevent movement. Using a hydraulic jack, lift the rear end of the car and securely place jack stands at designated lift points. Double-check the stability of the car before moving forward.

Step 2: Disconnect the Driveshaft

Locate where the driveshaft connects to the differential. Mark its position to simplify reassembly. Next, remove the bolts that secure the driveshaft to the differential flange. Gently lower the driveshaft and move it aside, taking care not to damage any components. Keep all removed bolts and parts in a safe place for reassembly.

Step 3: Drain Old Gear Oil

Position a drain pan beneath the differential drain plug. Remove the plug and allow all old gear oil to drain completely. This step is crucial, as any remaining old oil could affect the performance of your new differential. Properly dispose of the old oil, adhering to local disposal regulations.

Step 4: Remove the Existing Differential

Disconnect any brake lines or ABS sensors connected to the differential. Then, remove the bolts securing the differential to the axle housing. Depending on your vehicle, you may need to remove the axle shafts. Carefully pull the old differential out of the housing, taking care with the weight, as differentials are often heavy. Take note of any shims or spacers, as they’ll need to be replaced in the same positions with the new unit.

Step 5: Install the New OS Giken R200 Install

Carefully place the OS Giken R200 Install into the housing. Ensure it’s properly aligned and seated correctly with the mounting points. Replace any shims or spacers in their original locations, as proper alignment is essential for optimal performance. Use a torque wrench to tighten the mounting bolts to the manufacturer’s specifications, ensuring a secure fit.

Step 6: Reconnect Driveshaft and Axles

If you removed the axle shafts, reattach them securely. Lift the driveshaft back into place, aligning it with the markings made earlier. Reattach it to the differential flange, tightening the bolts according to the recommended torque specifications. Test for any signs of binding or unusual noises by rotating the components.

Step 7: Add Gear Oil

Locate the fill plug on the new differential housing. Using a fluid pump, fill the differential with high-quality gear oil recommended by OS Giken. Fill until oil just begins to seep from the fill hole, then replace and torque the fill plug. Wipe away any excess oil to keep the area clean.

Step 8: Test Drive and Verify Installation

Lower the vehicle back to the ground. Start the engine and let it idle briefly, listening for any unusual sounds from the rear. Take the car for a short test drive, paying close attention to handling, acceleration, and overall feel. If everything sounds and feels smooth, your OS Giken R200 Install is successfully installed.

Why Choose the OS Giken R200 Install? Benefits and Performance Gains

The OS Giken R200 isn’t just a replacement part—it’s an upgrade that significantly enhances your vehicle’s performance. Here are some of the standout benefits:

1. Superior Traction Control

One of the most noticeable advantages of the OS Giken R200 is improved traction. The LSD design helps evenly distribute power between the wheels, reducing wheel spin and improving control, especially when accelerating or cornering. This enhanced traction makes a notable difference on both wet and dry surfaces.

2. Exceptional Durability

Constructed from high-grade materials, the OS Giken R200 is designed to withstand significant torque loads. This durability makes it ideal for high-performance applications, whether in street or track settings. For car enthusiasts looking to push their vehicles, the R200 offers reliable support under intense driving conditions.

3. Smooth Power Delivery

With the OS Giken R200 install, you’ll notice smoother power delivery. The differential’s design manages power distribution effectively, resulting in a more predictable and controlled driving experience. This improvement is particularly beneficial when exiting corners or accelerating from a stop, making your car feel more balanced and responsive.

4. Customization Options

Unlike many stock differentials, the OS Giken R200 allows for customizable settings. You can adjust preload and ramp angles to suit your driving style, making it a versatile choice for various performance needs. This adjustability gives you more control over the car’s handling characteristics, making it ideal for drivers who want to fine-tune their ride.

Key Tips for Maintaining Your New Differential

After completing the installation, take steps to ensure your new differential remains in top condition:

• Break-in Period: Follow the manufacturer’s break-in instructions, typically involving light driving for the first few hundred miles.
• Regular Inspections: Check for leaks, inspect for unusual noises, and assess the condition of the differential fluid periodically.
• Fluid Changes: Regularly replace the gear oil to maintain optimal performance and longevity.

Summary

The OS Giken R200 Install installation is a transformative upgrade for car enthusiasts seeking enhanced performance. Designed as a limited-slip differential (LSD), the OS Giken R200 improves traction and handling, making it an ideal choice for both racing and street performance vehicles. This guide outlines a detailed, step-by-step process for installing the differential, covering everything from preparation to testing the new setup.

Key installation steps include:

1. Preparing the Vehicle: Ensure the car is stable and safely lifted.
2. Removing the Driveshaft: Carefully disconnect the driveshaft from the differential.
3. Draining the Old Gear Oil: Remove the drain plug and let the old oil drain completely.
4. Removing the Old Differential: Detach any necessary components and take out the old differential.
5. Installing the OS Giken R200 Install: Position the new differential and secure it with the appropriate bolts.
6. Reinstalling the Driveshaft and Axles: Reattach the driveshaft, ensuring everything is properly aligned.
7. Filling with Gear Oil: Add the recommended gear oil until it seeps from the fill hole.
8. Testing the Installation: Lower the vehicle, check for unusual noises, and take a test drive to evaluate performance.

The OS Giken R200 Install offers numerous benefits, including improved traction, enhanced durability, smoother power delivery, and customization options. By investing time in this installation, drivers can expect significant improvements in their vehicle’s performance, especially in demanding driving conditions.

FAQs:

1. What is the OS Giken R200 Install?

The OS Giken R200 Install is a high-performance limited-slip differential designed to improve traction and handling in vehicles, particularly under high-stress conditions like racing or aggressive street driving.

2. Why should I install the OS Giken R200 Install?

Installing the OS Giken R200 Install enhances your vehicle’s performance by providing better traction, improved durability, smoother power delivery, and customization options tailored to your driving style.

3. What tools do I need for the installation?

You will need a socket set, torque wrench, hydraulic jack, jack stands, a fluid pump, new gear oil, gloves, safety glasses, and a repair manual for your specific vehicle model.

4. Is the installation process difficult?

While the installation process requires careful attention to detail, it can be completed by those with basic mechanical skills. Following the step-by-step instructions and ensuring safety precautions will help facilitate the process.

5. How do I properly break in the new differential?

After installation, it’s crucial to follow the manufacturer’s recommendations for breaking in the differential. This typically involves driving the vehicle gently for the first few hundred miles to allow the components to settle and function optimally.

6. Can I adjust the OS Giken R200 Install after installation?

Yes, one of the key features of the OS Giken R200 Install is its adjustability. You can fine-tune settings such as preload and ramp angles to suit your driving style and specific performance needs.

7. How does the OS Giken R200 compare to stock differentials?

The OS Giken R200 Install is designed for high performance, offering greater strength and reliability compared to many stock differentials. It provides improved traction and handling, especially in demanding driving scenarios.

8. Where can I purchase the OS Giken R200 Install?

The OS Giken R200 Install can be purchased from performance automotive retailers, specialty shops, or directly from OS Giken’s authorized distributors. Be sure to verify compatibility with your vehicle model before purchasing.

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